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Pepperoni and Salami

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Boilermaker View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boilermaker Quote  Post ReplyReply Direct Link To This Post Posted: 16 December 2010 at 20:22
Looking forward to seeing this.  I lost my deer lease this year and have been so busy trying to get a business going since I was laid off that I haven't even been out this fall.  Got to do my deer hunting vicariously through y'all so post up some pics of that pepperoni and salami, Woody!Clap
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Post Options Post Options   Thanks (0) Thanks(0)   Quote woodywoodduck Quote  Post ReplyReply Direct Link To This Post Posted: 16 December 2010 at 20:50
I mixed the salami up tonight...
I'll take a picture of the meat mixed up before going into the stuffer to be stuffed in the bag and then into the smoker..
 
I'll make sure I do a Step by step like the deer scrapple!
 
I'm not making the pepperoni right now, I still have 2 tags left and our late flintlock season comes in Monday 12/27/10 so I'm hoping to fill those last 2 tags them and will make pepperoni out of 1 of those deer...
 
Tonight I mixed up 4 pounds of Salami, 10 pounds of bologna and 5 pounds of sausage...
 
i'll make sure to take pictures of each  being done up from the stuffing to the smoker and when it is done!
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boilermaker Quote  Post ReplyReply Direct Link To This Post Posted: 16 December 2010 at 20:58
Outstanding!  Thanks for doing a step by step so we can try this.   Can't wait to see the pics!

What kind of smoker do you use for making your smoked game?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote woodywoodduck Quote  Post ReplyReply Direct Link To This Post Posted: 17 December 2010 at 08:55

Boilermaker,

 
I have 3 smokers.
 
2 Big Chief Electric Smokers and a Sausage Maker Smoker
 
2 of these...
 
And 1 of these.....
 
 
Right now the Sausage Maaker smoker is down and not usable...Bottom Burned out of it, I have had it since 1993 and I have used it pretty good since then...Burnt 1 heating elelment out of it, replaced that back in 2003 then the bottom pretty much fell out of it, burner still works just there is a HUGE Hole in the bottom and it lets to much air in and instead of wood chips just smoldering, they ignite..
So, I have to order sometime in the near future a new bottom for it from the sausage maker!
 
The Sausage maker smoker is the 1 I love to use the most...it has a temp control knob on it, I can cold smoke with it or even Bake with it...the Big Chiefs are Preset, no control over the temp they run...they run at about 180-195 degrees after plugging in and warming up...plus the sausage maker somker is insulated, NICE when smoking in cold weather and not have to constantly watch it to make sure the temp is not dropping...I use a smoker insulation blanket on the Big Chiefs but sometimes have to wrap them with a thick blanket to keep them at the right temp!
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote woodywoodduck Quote  Post ReplyReply Direct Link To This Post Posted: 17 December 2010 at 09:11
all my toys for doing stuff like this...
The smokers Above plus these....
 
 
 
 
 
 
Plus a Ryobi Cordless Reciprocating Saw to half deer and cut bones apart...
 
I want a meat ban saw but the wife says that has to wait for awhile seeing the 1 I found is a couple thousand dollars..
 
Want to make a wooden smoker in the back yard that will look like an old 2 seater outhouse... wife keeps saying it will tick off the neighbors, I told her OH WELL, they don't seem to complain when I fire up the electric smokers!
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Boilermaker Quote  Post ReplyReply Direct Link To This Post Posted: 17 December 2010 at 09:38
Wow!  You've got some serious equipment. Clap 

I'll bet you make some awesome sausages and smoked meats.  Can't wait to see more pics.  Thanks for sharing.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote woodywoodduck Quote  Post ReplyReply Direct Link To This Post Posted: 17 December 2010 at 15:40
Originally posted by Boilermaker Boilermaker wrote:

Wow!  You've got some serious equipment. Clap 

I'll bet you make some awesome sausages and smoked meats.  Can't wait to see more pics.  Thanks for sharing.
Pictures to come....
 
Stuffer is sitting on the kitchen counter top awaiting usage...
 
Smoker is set up in the outside basement stairs so it does not get wind blown on it and holds the temp pretty regular...
 
I'm stufffing Bologna and Sausage tonight and the Salami on Sunday, I want that Salami to get good and infused with the spices!
 
the Bologna and Salami will be smoked on Sunday, Sausage does not get smoked, just stuffed in to Hog Casings(Father-in-law is hinting that the amount of casings I got out is not enough for 5 pounds of mixed sausage...he is wanting breakfast links, so I guess I'll have to get out a few lamb casings and make him some small ones) and made into links then vacum packed (AH forgot my Vacum packer, I have a Food Saver Vacum Packer aswell) and into the Freezer till we decide to make some and eat it...
 
Next Friday, Christmas Eve will be the Annual Deer Sausage Day at my 1 Buddy's  house that owns the Farm I mainly hunt and trap on...We always get a bunch of guys together Christmas Eve, drink a few beers and have a few shots of Wild Turkey Honey and BBQ Some deer Sausage that has been shot on the Farm...Bet you can not guess who gets the Honors of Making the Sausage for Christmas Eve?
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote woodywoodduck Quote  Post ReplyReply Direct Link To This Post Posted: 17 December 2010 at 19:21
Stuffed everything tonight so I'm ready to put the Bologna and Salami in the Smoker Sunday Morning...
 
All ready to go..
 
Muslin bag on the stuffing Horn...
 
The Bologna all stuffed into 2 muslin bags and 3 cologen casings..
 
The Salami I did 1 muslin bag and 2 cologen casings...Want to see which is better to use so I know for the next time...
 
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TasunkaWitko Quote  Post ReplyReply Direct Link To This Post Posted: 17 December 2010 at 21:19
those look really good, woody. keep us informed and let us know how it goes!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TasunkaWitko Quote  Post ReplyReply Direct Link To This Post Posted: 06 December 2011 at 09:20
Originally posted by TasunkaWitko TasunkaWitko wrote:

sounds like a plan - and looky what i found:
 
Morton's Recipe for Pepperoni
 
From http://www.mortonsalt.com/recipes/RecipeDetail.aspx?RID=46
  
Prep Time: 20 Minutes (Refrigerate Overnight)
Servings: 1 pound  
--------------------------------------------------------------------------------
  
Ingredients:
 
1 pound lean ground beef
1-1/2 level teaspoons Morton® Tender Quick® mix or Morton® Sugar Cure® (plain)
1 teaspoon liquid smoke
3/4 teaspoon freshly ground black pepper
1/2 teaspoon mustard seed
1/2 teaspoon fennel seed, slightly crushed
1/4 teaspoon crushed red pepper
1/4 teaspoon anise seed
1/4 teaspoon garlic powder  
 
--------------------------------------------------------------------------------
  
Directions
 
Combine all ingredients, mixing until thoroughly blended. Divide mixture in half. Shape each half into slender roll about 1-1/2 inch in diameter. Wrap in plastic or foil. Refrigerate overnight. Unwrap rolls and place on broiler pan.
 
Bake at 325°F until a meat thermometer inserted in the center of a roll reads 160°F, 50 to 60 minutes. Store wrapped in refrigerator. Use within 3 to 5 days or freeze for later use. If Morton Meat Curing products are not available at your local grocery store, the products can be ordered throught the Morton Salt online store.
 
ron's notes: with this recipe, i notice on one hand that we're not dealing with the fermenting, cases, temperature control stuff, but on the other hand the flavours invovled look just right, and i am thinking (subject to actually trying and tasting the results) that this might make a good method for someone who is just starting out in charcuterie or someone who might not have access to all the specialized ingredients.
 
hey, i forgot about this ~ i did make the pepperoni last year as described in the recipe above, and it turned out great. i am pretty sure that i also took pictures and will post them, hopefully this weekend, on a separate thread.
 
the pepperoni was very good and early had the flavours one expects in pepperoni. the only thing missing was the (i don't really have the vocabulary for it but will try to describe it) fermented, slightly-sour quality that we have come to expect from good pepperoni. i am sure that some fermenting agent such as fermento would really bring this recipe over the top into greatness, but i am no expert in those areas of charcuterie and am happy to stick with this recipe, which works very well.
 
if anyone has any suggestions or comments, please post!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TasunkaWitko Quote  Post ReplyReply Direct Link To This Post Posted: 26 December 2011 at 18:20
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Rod Franklin Quote  Post ReplyReply Direct Link To This Post Posted: 27 December 2011 at 04:32
I can't remember where I read it on the internet and can't find it anymore, but I remember this set-up:

An old frost free freezer (no frozen shelves in the way and it has a small fan)
A line voltage thermostat
A piezoelectric humidifier (produces cool humidity)
A line voltage humidistat
A hard wired or wireless temp and humidity meter
A small computer muffin fan

Use the line voltage thermostat to allow line voltage to the freezer dependent on the temperature inside the freezer.
Use the line voltage humidistat to allow line voltage to the piezoelectric humidifier dependent on the humidity measured in the freezer.
Disable the defrost cycle on the freezer by undoing a few wires, or not. See unit schematic.
Use the temp/humidity sensor to monitor conditions inside the freezer without opening the door.
Install the muffin fan inside. Run the fan through a switch to plug into a wall outlet.

All of these modifications can be disabled and removed and your freezer, plus a few holes, will operate just like when you got it. With the line voltage thermostat your freezer can now be used as the freezer it is or as a refrigerator! You can now use this old freezer to make real lactic fermented salami, pepperoni, etc., and you can use it to dry age beef and venison. By removing shelves inside you can hang large parts of animals for aging.
 
Hungry
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TasunkaWitko Quote  Post ReplyReply Direct Link To This Post Posted: 27 December 2011 at 07:06
not too bad!
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